YIMU CM140 Fully Automatic Capping Machine: High-Volume Precision Sealing System for Large-Format Packaging
1. Product Overview
The YIMU CM140 is a next-generation fully automatic capping system crafted for high-volume production lines, integrating boosted speed, widened compatibility, and smart control. Engineered to manage larger cap and bottle sizes while retaining ±0.3 N·m torque precision, it combines vibratory cap feeding, automated sorting, and smooth capping—perfect for manufacturers scaling up to mass production or handling a variety of large-format packaging.
1.1 Core Value Proposition
| Key Advantage |
Business Impact |
| High-speed capping of 60–150 bottles/min |
Enables large-scale production (reaching up to 216,000 bottles per day at maximum speed) |
| Expanded cap/bottle range (15–60mm caps; 20–100mm bottles) |
Accommodates large-format packaging (e.g., 2L+ bottles) without the need for equipment upgrades |
| ±0.3 N·m torque control |
Eliminates leakage (critical for liquid products) and cap/bottle damage, cutting waste by 95% |
| One-click recipe switching |
Reduces changeover time to under 8 minutes, ideal for multi-SKU production |
| 2-year warranty + global support |
Ensures 99% uptime for non-stop production lines |
1.2 Basic Specifications
| Category |
Details |
| Product Name |
YIMU CM140 Full-Automatic Capper with Vibratory Cap Feeder |
| Brand/Model |
YIMU / CM140 |
| Origin |
Shanghai, China |
| Power |
Electric (110V/220V/380V customizable; 50/60Hz) |
| Automation Level |
Fully automatic (cap sorting → feeding → capping → real-time monitoring) |
| Construction Material |
SS304 stainless steel (corrosion-resistant, compliant with GMP/FDA standards) |
| Dimensions & Weight |
20008001700 mm; 380 kg (net weight) |
| Core Components |
Mitsubishi/SIEMENS PLC, High-torque Servo Motor, Precision Torque Sensor, Enhanced Vibratory Feeder |
| Certifications |
CE, ISO 9001 |
2. Technical Parameters & Performance
2.1 Key Operational Metrics
| Parameter |
Specification |
Practical Significance |
| Capping Speed |
60–150 bottles/min (adjustable) |
Adapts from medium batches (60 bottles/min) to high-volume production (150 bottles/min) |
| Torque Precision |
±0.3 N·m |
Consistent tightness prevents leakage in large bottles (e.g., 2L juice) and avoids cracking fragile glass containers |
| Power Consumption |
1.5 kW |
Efficient for 24/7 operation; uses 10% less energy than similar high-speed models |
| Feeding Stability |
99.95% jam-free rate |
Enhanced vibratory bowl design handles large caps (up to 60mm) without misfeeds |
2.2 Cap & Bottle Compatibility
| Type |
Range |
Application Examples |
| Caps |
Diameter: 15–60 mm
Types: Screw caps, flip-top caps, twist-off caps (plastic/light metal) |
2L beverage screw caps (58mm), large-format cosmetic pump caps (50mm), 1kg sauce jar twist-off caps (60mm) |
| Bottles |
Diameter: 20–100 mm
Height: 80–350 mm
Materials: Plastic, glass
Shapes: Round, square, oval |
2L plastic soda bottles (90mm diameter), 1.5L glass wine bottles (85mm diameter), 500ml square cosmetic bottles (60mm diameter) |
2.3 Conveyor & Control System
| Component |
Features |
| Conveyor |
Speed: 0–20 m/min (synchronized with capping speed)
Width: 100–300 mm (adjustable for large bottles)
Material: Reinforced anti-slip rubber (supports heavy glass bottles) |
| Control System |
PLC + 10-inch color touch screen
Supports 10+ languages (including English, Spanish, Arabic)
Stores 50+ recipes (saves parameters for different cap/bottle combinations) |
3. Core Features & Technical Advantages
- Incorporates an enhanced vibratory bowl feeder (optimized for large caps up to 60mm) with smooth capping—removes manual involvement and increases line efficiency by 40% compared to semi-automatic systems.
- Continuous operation design: Runs for 12+ hours non-stop without performance degradation, critical for manufacturing facilities with 3-shift operations.
3.2 Precision Torque Management
- A high-sensitivity torque sensor with real-time feedback dynamically adjusts force, ensuring ±0.3 N·m consistency even for uneven or textured caps (e.g., ribbed screw caps).
- Prevents costly problems: Over-tightening (which cracks glass bottles) and under-tightening (which causes leakage in liquid products like detergents or juices).
3.3 Expanded Compatibility
- Designed for large formats: Fits caps up to 60mm (50% larger than standard models) and bottles up to 100mm in diameter—ideal for family-sized packaging or industrial containers.
- Tool-free adjustment: Quick-change guides and modular capping heads reduce setup time between production runs, supporting flexible production of 10+ SKUs per day.
3.4 Durable & Hygienic Build
- SS304 stainless steel frame resists corrosion from cleaning agents and harsh environments (e.g., humid food processing plants).
- Smooth, crevice-free surfaces meet GMP and FDA standards, allowing easy wipe-downs to maintain hygiene in pharmaceutical and cosmetic production lines.
3.5 Intelligent Operation & Diagnostics
- Intuitive touch screen lets operators adjust speed, torque, and feeder settings with minimal training.
- Advanced fault alerts: Notifies of cap shortages, bottle jams, or torque deviations via visual and audible alarms—cuts troubleshooting time by 80% compared to legacy machines.
4. Industry Applications
The CM140 performs exceptionally in high-volume and large-format packaging scenarios:
| Industry |
Use Case |
Customer Feedback |
| Food & Beverage |
58mm screw caps for 2L plastic soda bottles (140 bottles/min) |
"Tripled our daily output compared to our previous machine—manages over 200,000 bottles per day with no leakage." — Large beverage distributor |
| Daily Chemicals |
60mm caps for 1.5L laundry detergent bottles (120 bottles/min) |
"The expanded cap range let us combine 2 machines into 1—saved 30% of floor space." — Household chemical manufacturer |
| Pharmaceuticals |
38mm twist-off caps for 500ml syrup bottles (90 bottles/min) |
"Torque precision meets our strict quality standards; audit-ready with traceable data logs." — Pharmaceutical plant |
| Cosmetics |
50mm flip-top caps for 1L lotion bottles (100 bottles/min) |
"Quick recipe changes let us run 8 SKUs daily—no more downtime between batches." — Cosmetic contract packager |
5. Packaging, Delivery & Customization
5.1 Packaging & Shipping
| Detail |
Specification |
| Packaging |
Export-grade wooden crate (shock-proof, moisture-proof, compliant with ISPM 15 for global shipping) |
| Package Size |
21090180 cm (with EPE foam padding for heavy components) |
| Gross Weight |
450 kg |
| Lead Time |
1–3 sets: 20 working days
>3 sets: Negotiable (priority production for bulk orders) |
5.2 Customization Services
| Service Type |
Details |
MOQ |
| Logo Customization |
Laser engraving/printing on the machine body or control panel |
1 set |
| Packaging Customization |
Branded wooden cases with handling instructions or customer-specific labeling |
1 set |
| Functional Customization |
Modified capping heads for extra-large caps (>60mm) or specialized bottle shapes (e.g., irregular contours) |
Negotiable |
6. About YIMU Machinery
As a trusted packaging automation manufacturer since 2016, we deliver tailored solutions for global clients:
| Strength |
Details |
| Production Excellence |
888㎡ facility with 3 dedicated assembly lines; each CM140 undergoes 72 hours of continuous operation testing prior to shipment |
| Quality Assurance |
3-tier inspection: Raw material certification → in-process performance checks → final factory acceptance test |
| Global Footprint |
Exported to 60+ countries; 94.4% positive reviews, with local support partners in key markets (U.S., EU, Southeast Asia) |
| Value-Added Support |
Free pre-sales line design (capacity planning, layout optimization); on-site installation for bulk orders |
Ready to scale your capping line? Contact us for a personalized quote, live demo, or custom solution for your large-format packaging needs.
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